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Automation Service

Robot Cells & Turnkey Automation

We design, build, programme and commission complete robot cells, so you deal with one team from first sketch to handover. Mechanical design, guarding, tooling, controls, robot programming and safety validation all come from Duke, with a single point of responsibility for the finished cell.

Mechanical & Electrical DesignBuilt by DukeOne Point of Contact

A lot of cell projects go wrong in the gaps between suppliers, where the mechanical builder, the controls engineer and the robot programmer each assume someone else has the whole picture. When one team owns all of it, those gaps go away.

What We Deliver

The Complete Cell, Not Just the Controls

Everything needed to take a robot cell from requirement to running production, delivered under one contract.

Mechanical Design

Cell layout, base frames, guarding, product infeed and outfeed, fixtures and robot mounting, designed in 3D alongside the controls so everything fits when it arrives on site.

Custom Tooling & End-Effectors

Grippers and end-of-arm tooling designed around your product, packaging and cycle time rather than adapted from a catalogue part.

Robot & PLC Programming

Robot programs and PLC control written by the same team that designed the cell, on ABB, FANUC, KUKA, Yaskawa or the platform you already use.

Electrical Design & Panel Build

E-PLAN schematics, control panel design and build, and field wiring, all produced to suit the cell as designed.

Safety Systems & Validation

Guarding, light curtains, area scanners and safety PLC integration, with risk assessment and safety validation so the cell is ready to put into service.

Build, FAT & Commissioning

Cell build, factory acceptance testing, virtual commissioning where it helps, on-site commissioning, operator training and full documentation at handover.

Right Size for the Job

Compact Cells and Larger Systems

The way we deliver depends on what you are building, but the responsibility stays with us either way.

Compact & standard cells

CNC machine tending, palletising and other compact robot cells are designed, built and commissioned entirely by Duke. Because we repeat proven designs, these are quicker to specify and easier to price. See our standard cells →

Larger & more complex systems

Bigger, multi-robot and heavily bespoke systems are delivered with specialist engineering partners under Duke's direction. You still have one contract and one team accountable for the result.

Already have a mechanical builder you trust? We are equally happy to take the controls, robot programming, electrical design and commissioning on a machine someone else is building, and to work alongside your team to get it running.

How We Work

From Requirement to Running Cell

A structured process that keeps risk low and gives you clear points to review and sign off along the way.

1

Requirements & Feasibility

2

Concept & Layout Design

3

Detailed Mechanical & Electrical Design

4

Build, Panel Build & FAT

5

Virtual & On-Site Commissioning

6

Training, Handover & Support

Why Choose Duke

Why Choose Duke for Your Robot Cell

One Team, One Point of Contact

Design, build, programming and commissioning are managed by one team, so nobody is left chasing between suppliers when something needs to change.

Controls-Led Engineering

We started as controls and robot specialists, so the cell is designed around how it will actually run, not just how it will look on a drawing.

Vendor Neutral

We work with all the leading robot and PLC platforms, and recommend what suits your process and your existing spares and skills.

Simulation Before Site

Robot programs and PLC logic are validated in simulation before the cell reaches your site, which cuts commissioning time and first-run risk.

Senior Engineers on Every Project

Experienced engineers lead every cell from feasibility to handover, with full documentation and operator training included.

Built for Your Sector

Experience across automotive, FMCG, logistics and life sciences, including high-speed, multi-product and cleanroom-suitable applications.

Typical Applications
Machine TendingCNC LoadingRobotic PalletisingDepalletisingCase PackingPick & PlacePart HandlingAssembly CellsInspection & VisionTray HandlingEnd-of-LineConveyor Integration

Discuss Your Robot Cell

Tell us what you want to automate and we will help you work out the right cell, the sensible scope and what it will take to deliver. No obligation.